Rising to the challenge
The project faced significant obstacles, including extended supply lead times, continuous design adjustments, budgetary constraints, and a pressing deadline. Amidst this challenging landscape, Lainco was called upon to develop clever solutions that would align with BETA’s ambitious timeline. In response, Lainco proposed its HIGHRIDGE SYSTEMSTM metal roof concept, a perfect fit for the long lead times associated with traditional roof trusses. This proposal received approval from BETA’s design team, paving the way for a partnership with PC Construction through a design-build approach that reimagined the building’s infrastructure.
This collaboration resulted in dividing the original plan for a 350,000 sq. ft. facility into two phases, necessitating swift adjustments to accommodate the new 188,500-square-foot design while allowing for future expansion capabilities. The structural elements were sized to support all future machinery and equipment, including overhead cranes, and a removable wall was included for a smooth transition to phase B. Each stage highlighted Lainco’s ingenuity and reinforced its reputation as a creative and dependable partner.
A flexible approach to building
Lainco’s ability to address unforeseen issues, often in real time, was a crucial element of this project. The team playfully referred to their approach as “design as you build,” given the numerous modifications that took place on the spot. Key challenges included adding a mezzanine floor, implementing a sophisticated skylight system, and creating several openings in the existing structure.
The team at Lainco had to adjust the columns for the mezzanine directly on-site and make precise cuts to ensure the beams fit perfectly. The skylight necessitated the assembly and welding of hundreds of new steel parts, all while working on a temporary platform under the expansive roof. Simultaneously, the modifications to the wall openings required careful coordination, to alter the existing girts without compromising the overall structural integrity of the facility.
Design with humanity and nature in mind
BETA’s commitment to innovation, sustainability, and well-being is reflected in the design. The building spans three floors, complete with mezzanines, a manufacturing floor, a full kitchen, and meeting rooms that provide stunning views of the airfield. This design harmonizes industrial efficiency with human comfort. Amenities for employees, such as bike storage, changing rooms, and showers, reinforce a culture of well-being within the workplace.
The architecture seamlessly integrates with the natural surroundings, highlighted by a facade of insulated panels in a crips white. Abundant natural light streams in through the skylight integrated into the HIGHRIDGE SYSTEMSTM metal roof concept, creating a bright and inviting atmosphere with a natural feel. The main trusses, rising 10 feet high and spanning 170 feet, create an impressive feeling of spaciousness that is both and visually striking.
